Executive OEE and cost BI
MES and ERP data crossed for OEE, loss, and cost per line and product, refreshed for the people on the shop floor.
- Consolidated OEE
- 74.3%
- corporate target 80%
- Availability
- 88.1%
- planned downtime excluded
- Performance
- 91.4%
- actual cycle vs standard cycle
- Quality
- 92.3%
- 2.7% scrap in the period
Illustrative figures · fictitious client · under NDA
The challenge
A multi-plant manufacturer could not see OEE and cost per line in time to act, because machine data and financials lived apart and reports arrived days late.
What we built
We brought MES and sensor data together with the ERP financials on a governed model and built executive Power BI dashboards for OEE, loss, and cost per line and product.
- A pipeline joining MES and sensor data with ERP financials.
- OEE, availability, performance, and quality by line, plant, and shift.
- Cost and loss per line and product in one executive view.
Outcomes
- OEE and cost visible in time to react.
- Shop floor and finance on the same numbers.
- Loss traced to the line and product that caused it.
The dashboard we delivered
Consolidated daily OEE
All plants, against the 80% target
OEE by plant
Click to open line by line
Orders in the slice
One row per closed production order
Illustrative dashboard with the structure delivered on the project. Client names and figures are fictitious and under NDA.
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